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Pick-to-Light Systems for Warehouses | Invenova Texas

Pick-to-Light Systems That Cut Picking Errors and Speed Up Order Fulfillment

Increase picking speed and accuracy with turnkey Pick-to-Light systems engineered, installed and supported locally in Texas by Invenova.

What is the estimated improving your warehouse?

Invenova designs, installs and supports Pick-to-Light (PTL) systems for distribution centers, manufacturers, retailers and 3PLs across Texas — engineered in-house, not resold off a catalog.

If picking errors, slow onboarding of new operators, or scaling to a new zone are slowing your warehouse down, PTL gives operators visual, real-time guidance instead of paper lists or RF scanners.

HOW IT WORKS

A light/display module is installed at each pick or put location, connected to your WMS/WES.

When an order is released, the system lights up the exact location and shows the quantity to pick.

The operator picks, confirms with a button press, and the system automatically guides them to the next location.

Every pick is logged in real time, feeding productivity and accuracy dashboards.

BENEFITS

Higher throughput

Faster Order Picking — visual guidance eliminates time spent searching for product locations.

Lower labor cost

Higher Picking Accuracy — LED-guided confirmation reduces human error during picking.

99%+ accuracy

Faster Training — new operators reach full productivity faster than with RF or paper-based picking.

24/7 operation

Native integration with WMS, WES, ERP and custom warehouse software.

Lower cost per order

Modular, scalable to new zones or workstations as volume grows.

Full integration

Real-time visibility into picking status and operator performance.

USE CASES

E-commerce fulfillment, retail distribution, 3PL, automotive kitting/sequencing, manufacturing component picking, healthcare/pharma supplies, high-value electronics, temperature-controlled food & beverage picking.

TECHNICAL SPECS

Hardware

  • LED guidance modules, digital quantity display, confirmation push buttons.

  • Wired or wireless communication, Ethernet/IP and industrial protocols.

  • Modular controller with real-time software synchronization.

Scalabity

  • Multi-zone configuration, dashboard and reporting included.

  • Industrial-grade components, 24/7 operation.

FAQ

What's the difference between roller and belt conveyors?

Roller conveyors are typically used for cartons, totes and pallets where accumulation is needed; belt conveyors handle a wider range of product shapes and are common for irregular or soft-sided items.

How much can conveyors increase my warehouse throughput?

Typical gains range from 30–60%, depending on your current process automation level and the conveyor configuration chosen for your facility.

Can smart conveyors integrate with my existing WMS?

Yes. Invenova conveyor systems integrate with WMS, WCS, WES, ERP, RFID and robotics platforms already in use in your facility.

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