We Design and Automate Warehouses and Distribution Centers
Tray Sorter Systems | High-Speed Sortation
Tray Sorter Systems That Sort Up to 20,000+ Items Per Hour
Sort 8,000-20,000+ items per hour at 99.8%+ accuracy with tray sorter systems engineered, installed and supported locally by Invenova in Texas.
Invenova designs high-speed tray sorter systems — tilt tray, cross belt and sliding shoe — fully synchronized with your warehouse software, so sortation stops being the bottleneck in shipping, packing and cross-dock.
Built for Texas operations facing rising labor costs and unpredictable peak volume, our sorters run continuously with minimal manual intervention.
HOW IT WORKS
Product is identified via barcode, RFID or vision/OCR as it enters the sorter.
The control system (PLC + smart sensors) routes each item to the correct destination chute or station in real time.
Cross belt, tilt tray or sliding shoe mechanisms divert product without stopping the line.
Performance analytics and predictive maintenance run continuously in the background.
BENEFITS
Higher throughput
Sort between 8,000 and 20,000+ items per hour, depending on system size and product type.
Lower labor cost
Sortation accuracy above 99.8%, reducing misrouted shipments and returns.
99%+ accuracy
Reduce manual sortation labor by 30–50%.
24/7 operation
Eliminates bottlenecks in shipping, packing, cross-dock and e-commerce fulfillment.
Lower cost per order
Designed for continuous 24/7 operation with minimal human intervention.
Full integration
Modular architecture — add destinations, trays or stations without replacing the system.
TECHNICAL SPECS
Hardware
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Types: high-speed tray sorter, tilt tray, cross belt, sliding shoe, modular systems.
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Capacity: 8,000 to 20,000+ products/hour depending on design.
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Products: cartons, totes, polybags, apparel, shoes, electronics, pharmaceutical, small parcels.
Scalabity
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Controls: PLC, smart sensors, photo eyes, encoders, automatic diagnostics, HMI.
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Identification: barcode readers, RFID, OCR, vision inspection.
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Real-time monitoring, predictive maintenance, automatic fault detection, remote diagnostics.
FAQ
What's the difference between roller and belt conveyors?
How much can conveyors increase my warehouse throughput?
Roller conveyors are typically used for cartons, totes and pallets where accumulation is needed; belt conveyors handle a wider range of product shapes and are common for irregular or soft-sided items.